Coating Cleaning Machine

Equipment number

KSXRW-TBQXJ10-01

quantity

1 unit

Equipment size

3500mm(L)×1200mm(W)×1900mm(H)

Cleaning product size

600mm × 280mm roll material

Loading and unloading materials

hand movement

process control

PLC control

TOUCH SCREEN CONTROLLER

Liquid inlet control

Manual liquid preparation

DIRECTION

Machine direction

Left in and right out

Mechanical arm bearing

Capacity

Max.5-10Kg/time

Quantity of workpieces

One roll/time

Dual protection for dry burning hardware and software

not have

Liquid level protection function

have

Temperature protection function

not have

Leakage detection function

have

Time setting

0-12 hours can be set (depending on the actual process time)

Capacity design

Two shift system (note: working 24H/day, 360 days/year)

Equipment stability

UPTIME: UPTIME ≥ 98% (1- (fault time+PM time)/total time)

MTTR: MTTR ≤ 4h (MTTR=total repair time/total number of failures)

MTBE: MTBE ≥ 450h (MTBF=total operating time/total number of failures)

Equipment operating temperature range

20-25°C

relative humidity

＜70%

The equipment includes

Equipment body, electrical control part, chemical process tank, etc;And provide interfaces that are compatible with the factory's power supply, gas supply, water supply, wastewater discharge, exhaust system, etc

main body

The main body of the equipment is made of domestic porcelain white 10mm PP board, which is sturdy and durable, with double-layer leak proof,

Skeleton

SUS304+PP domestic porcelain whiteboard combination to prevent rusting of the shell

safety door

Installation of equipment with left and right movable transparent PVC doors to separate and protect personnel safety (convenient for observing and cleaning processes)

Process tank

Modular design, with the corrosion tank and pure water flushing tank placed in a unified leak proof chassis.The chassis is processed using full welding technology to eliminate the risk of machine leakage (no black spots, no dead corners or foreign objects) (equipped with a separate liquid discharge pipeline)

pipe system

Located at the bottom of the equipment, all process tanks, pipelines, and valve parts are clearly labeled;PFA pipes are used for the liquid medicine pipeline, PFA pipes are used for the pure water pipeline, and the chemical corrosion tank waste liquid and flushing wastewater are discharged through dedicated pipelines

electrical protection

The electrical control, gas path control, and process tank control sections are located in a separate electrical control area at the rear of the equipment. The electrical components are adequately protected against acid mist corrosion to ensure stable and reliable equipment performance and operation;

Machine support legs

There are pulley devices and fixing devices with anti-corrosion seats, and they have height adjustment and locking functions

security guarantee

Complete alarm and protection design, hardware or software interlocking for exhaust pressure, liquid level, and drainage, intuitive operation interface, clear information prompts, ensuring production, process control, and safety. Three color warning lights are placed prominently above the machine (with equipment emergency stop function)

1

acid pickling

Immersion liquid ultrasound

0-9999

RT

PVDF

Manual slot cover (full slot cover)

not have

have

2

QDR ultrasonic

Immersion in ultrasonic solution

0-9999

RT

PVDF

Manual slot cover (full slot cover)

not have

have

3

organic

Immersion liquid ultrasound

0-9999

RT

PVDF

Manual slot cover (full slot cover)

not have

have

4

QDR ultrasonic

Immersion in ultrasonic solution

0-9999

RT

PVDF

Manual slot cover (full slot cover)

not have

have

function

Water immersion, liquid injection, ultrasound

Tank material

PVDF

Tank size

L300mm*W400mm*H400mm

Usage temperature

RT

Liquid inlet method

Manual liquid inlet

water feeding pattern

Automatic water intake

Bubble method

not have

Liquid level method

Connecting pipe liquid level

Drainage method

Circulating pump discharge

Slot cover method

Manual slot cover (full slot cover)

function

Water injection immersion jet ultrasound

Tank material

PVDF

Tank size

L300mm*W400mm*H400mm

Usage temperature

RT

Liquid inlet method

Manual liquid inlet

water feeding pattern

Automatic water intake

Liquid level method

Connecting pipe liquid level

Drainage method

Circulating pump discharge

Slot cover method

Manual slot cover

function

Immersion in water with ultrasonic jet

Tank material

PVDF

Tank size

L300mm*W400mm*H400mm

Usage temperature

RT

Ultrasonic method

Bottom ultrasonic frequency 40KHZ

Liquid level method

Connecting pipe liquid level

Spray method

not have

Liquid inlet method

Automatic water intake

Drainage method

Circulating pump discharge

Tank material

PVDF

Tank size

L300mm*W400mm*H400mm

Usage temperature

RT

Ultrasonic method

Right side ultrasound with a frequency of 40KHZ

Liquid level method

Connecting pipe liquid level

Bubble method

not have

Spray method

not have

Liquid inlet method

Automatic water intake

Drainage method

Circulating pump discharge

Usage temperature

RT70 (temperature adjustable (RT (0-150))

dynamic conditions

Pressure 0.5-0.8mpa, gas consumption 1.3m ³/min

material

304 (surface polishing, removing burrs and burrs)

The equipment is equipped with a ventilation system to ensure air circulation inside the electrical box and has good heat dissipation function

All electrical control systems are equipped with leakage protectors, reliable grounding devices, and emergency shutdown and alarm systems;

Human computer interface: adopting professional and advanced graphical user interface, easy to operate and master, capable of completing trajectory editing and modification according to needs.

Basic functions: password verification login, security protection door protection, alarm and other security functions, storage functions such as process prescription, operation and maintenance records, etc

Tank control: Each tank has a corresponding separate control panel on the upper part of the front plate

Warning light, buzzer, emergency stop

Touch screen function: There is a manual operation button for the device, which allows real-time monitoring of the equipment according to the pipeline diagram settings. Each tank is monitored for various functions, including pump and valve start and stop, alarm display, and alarm recording.

Interface settings: various parameter settings, interfaces for management personnel, process personnel, operators, etc.

All chemical tanks are equipped with capacitive level sensors to prevent pump idling

Equipment power-off protection function, protecting against program failures caused by unexpected power outages;

The equipment has an automatic alarm information recording system

frequency

50Hz

Number of phases

Three-phase five-wire system

power

12KW

loop

DC24V

liquid

pure water

RT

PFA

2.5-3

≥ 18 MB

3/4*6

Direct insertion

gas

CDA

RT

PFA tube

5-6

no oil

Φ10*2

Direct insertion

N2

RT

PFA tube

4-5

Purity ≥ 99.99%

Φ10*3

Direct insertion

emission

waste water

RT

PP

—

—

DN32*1

slipknot

Exhaust emissions

gas

RT

PP

—

—

Φ200*2

flange

1

skeleton

1

40 * 40 (3mm thick)

domestic

2

casing

1

Porcelain white PP10mm

domestic

3

Transparent observation doors and windows

2

5mm

South Asia

4

Foot accessories

4

M22

domestic

5

Liquid level sensor

4

Omron Japan

6

solenoid valve

6

2-position 3-way/straight through

SMC

7

Pipelines and valves

10

DN25/DN40 PP/PFA

GF/CKD

8

PLC controlling sYstem

1

Wistron

9

Touch Screen

1

10”

Wistron

10

Air switch, contactor

6

schneider

11

relay

5

schneider