Laser Aligner Trimmer ACTA-C

Product Introduction

The Laser Aligner Trimmer ACTA-C is an optional function module designed for automated clear aligner production lines. It uses CO₂ laser technology to achieve high-quality trimming with smooth, burr-free edges and an edge alignment accuracy of less than 0.3 mm.

By integrating automated mold identification, trimming line generation, positioning, laser trimming, and equipment communication, ACTA-C helps reduce manual post-processing work, particularly the labor required for polishing and edge finishing. It is suitable for manufacturers looking to improve production consistency, reduce rework, and increase overall automation.

The system can be integrated into a complete clear aligner production line and configured according to different aligner materials and production requirements.

Key Product Features

1. High-Quality Laser Trimming

The CO₂ laser provides precise and consistent trimming performance for clear aligners. The finished edges are smooth and burr-free, with an edge alignment accuracy of less than 0.3 mm.

This high trimming quality can substantially reduce the need for manual polishing and other post-processing operations, helping manufacturers lower labor requirements while maintaining consistent product quality.

2. Automatic Mold Identification and Trimming Line Generation

The built-in mold identification system automatically recognizes the production model before trimming. Based on the identified mold, the software can automatically generate the corresponding trimming line.

This reduces manual setup requirements and improves operational efficiency when processing different aligner models.

3. Precise Trimming Positioning

The system supports positioning for trimming while the aligner is placed on the pedestal. Accurate positioning helps maintain consistent trimming results across production batches and minimizes dimensional deviations.

4. Customized Laser Power Settings

Different clear aligner materials may require different laser processing parameters. The Laser Aligner Trimmer ACTA-C provides an API interface that allows customized laser power settings according to specific material and production requirements.

A unique control algorithm helps prevent common processing problems such as product edge warping, yellowing, and material fusing.

5. Stable Continuous Operation

ACTA-C is designed for continuous and stable operation in automated production environments. Its stable trimming process supports a high product pass rate and extremely low rework requirements.

The equipment also requires relatively little maintenance, helping manufacturers reduce downtime and simplify daily production management.

Technical Specifications

Automated Trimming Process

The Laser Aligner Trimmer ACTA-C is designed to work with an automated clear aligner production line. Its workflow can include mold identification, trimming line generation, precise positioning, laser trimming, and subsequent production-line communication.

The unique model identification system obtains the corresponding trimming line automatically before the trimming operation. This allows the equipment to adapt to different product models without requiring operators to manually define each trimming path.

The automated workflow helps improve production efficiency and reduces the possibility of errors caused by manual trimming-line setup.

Equipment Communication

ACTA-C supports multiple communication protocols for integration with automated production equipment:

• TCP/IP

• RS232

• RS485

These communication options allow the laser trimming machine to exchange production information with connected equipment and automated line control systems.

The mold identification system is designed to work with the automated production line. After identifying the specific model, the system can automatically obtain the corresponding trimming line before processing.

This makes the equipment suitable for production environments where multiple aligner models need to be processed efficiently.

Clear Aligner Edge Processing

Clear aligner edge quality is an important factor in the final product. Traditional manual trimming and polishing can require significant labor and may result in variations between operators.

By using controlled CO₂ laser trimming, ACTA-C provides a more consistent edge finishing process. The system is designed to achieve:

• Smooth trimmed edges

• Burr-free edge finishing

• Edge alignment accuracy below 0.3 mm

• Raw edge / defect rate below 1%

• Reduced manual polishing requirements

• Consistent processing across production batches

The combination of automated positioning and laser control helps manufacturers achieve repeatable trimming results while reducing dependence on manual post-processing.

Laser Power and Material Adaptability

Clear aligners can involve different material characteristics and processing requirements. ACTA-C supports customized laser power settings through its API interface.

Manufacturers can configure laser processing parameters according to specific production needs. The control algorithm is designed to maintain stable processing while minimizing undesirable effects, including:

• Edge warping

• Material yellowing

• Material fusing

• Inconsistent trimming

This flexibility allows the laser trimming system to be incorporated into production processes with different material and product requirements.

Production Efficiency Advantages

The automated design of Laser Aligner Trimmer ACTA-C provides several advantages for clear aligner manufacturers:

Reduced Labor Requirements: Automated trimming significantly reduces manual edge finishing and polishing work.

Improved Edge Consistency: Controlled laser processing helps maintain consistent trimming quality from one product to another.

Lower Rework Rate: The system is designed for high product pass rates and an extremely low rework rate.

Faster Production Workflow: With a trimming cycle of less than 25 seconds, the system supports efficient automated processing.

Reduced Operator Intervention: Automatic mold identification and trimming line generation reduce manual setup tasks.

Easy Production Integration: TCP/IP, RS232, and RS485 communication protocols facilitate connection with automated production equipment.

Low Maintenance Requirement: Stable operation and limited maintenance needs help simplify production management.

Applications

The Laser Aligner Trimmer ACTA-C is primarily designed for automated clear aligner manufacturing and post-processing.

It can be used in production environments requiring:

• Automated clear aligner trimming

• High-precision aligner edge finishing

• Reduced manual polishing

• Automated mold identification

• Automatic trimming line generation

• Continuous production

• Multi-model aligner processing

• Integration with automated production lines

For manufacturers seeking to upgrade from manual trimming to a more automated workflow, ACTA-C can serve as an optional laser trimming module within a complete clear aligner production system.

Integration with Automated Production Lines

ACTA-C is designed as an optional module rather than an isolated manual processing machine. It can be incorporated into a complete automated production line to reduce labor involvement during post-processing.

The equipment communication system enables coordination with upstream and downstream production equipment. The mold identification function provides the required trimming line automatically, while the positioning system ensures accurate processing before laser trimming begins.

This integrated approach can help manufacturers build a more streamlined production workflow from mold handling through aligner edge finishing.

Why Choose Laser Aligner Trimmer ACTA-C?

For clear aligner manufacturers, edge trimming quality, production consistency, labor requirements, and rework rate are key considerations. Laser Aligner Trimmer ACTA-C combines CO₂ laser technology, automated identification, software-based trimming line generation, precise positioning, and flexible communication protocols in one production-oriented solution.

Its <0.3 mm edge accuracy, <25-second trimming cycle, and less than 1% raw edge/defect rate make it suitable for manufacturers looking to improve automated clear aligner processing.

The system also supports customized laser power control and stable continuous operation, providing flexibility for different production requirements.

Product Summary

Laser Aligner Trimmer ACTA-C provides automated CO₂ laser trimming for clear aligners, delivering smooth and burr-free edges, accurate positioning, automatic trimming line generation, and reduced manual polishing requirements.

With 60 W CO₂ laser power, water-chiller cooling, a trimming cycle below 25 seconds, edge accuracy below 0.3 mm, and TCP/IP, RS232/485 communication, it is designed for integration into automated clear aligner production lines.

For manufacturers seeking efficient, repeatable, and low-maintenance aligner edge processing, Laser Aligner Trimmer ACTA-C offers a practical solution for upgrading production automation.

ConverSight Technology Limited provides this laser trimming solution for clear aligner manufacturing applications.