CNC Trimming Machine HBL-ACTA-B
Precise trimming of the thermoformed dental model blanks into given size and shape,with the milling blade controlled by built-in software,removing the residue material and refines edges of the aligner
Full Automatic Clear Aligner Production Line
The Full Automatic Clear Aligner Production Line is designed to provide a complete digital manufacturing solution for clear aligners. From film roll feeding to thermoforming, laser marking, trimming, and finished product output, the system delivers a fully automated workflow that minimizes manual labor while improving production efficiency, accuracy, and consistency.
Ideal for orthodontic laboratories and clear aligner manufacturers, this production line supports continuous, high-volume manufacturing with stable quality and intelligent automation.
Key Features
Fully Automated Production Workflow
The upgraded system integrates automatic film cutting to create a complete closed-loop production process from film roll to finished aligners. This significantly reduces manual intervention and improves production efficiency.
Automatic Teeth Mold Feeding
The intelligent feeding system accommodates 96 teeth molds (4 × 24) and supports continuous unattended operation for approximately one hour. Equipped with a vision recognition system, each mold is accurately identified and positioned before processing.
High-Precision Thermoforming
The thermoforming unit provides uniform heating and softening of film materials with an adjustable temperature range of 0–700°C, ensuring excellent adaptation and a precise fit for clear aligners.
Robotic Precision Trimming
An ABB 6-axis industrial robot performs automatic trimming with millimeter-level precision. The robot maintains outstanding consistency while accurately processing complex curves and irregular aligner shapes.
Flexible Marking System
The integrated laser marking module supports multiple identification formats, including:
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Serial numbers
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Letters
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Barcodes
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QR codes
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Company logos
This improves product traceability and manufacturing management.
Technical Specifications
| Item | Specification |
|---|---|
| Film Roll Diameter | ≤450 mm |
| Film Width | 100–137 mm |
| Teeth Mold Capacity | 96 pcs (4 × 24) |
| Production Efficiency | 30 sec/pc |
| Machine Dimensions | 2200 × 1200 × 2000 mm |
| Visual Recognition Accuracy | >98% |
| Edge Consistency | <0.3 mm |
| Raw Edge Rate | <2% |
| Cutting Defect Rate | <1% |
| Marking Content | Number, Letter, Barcode, QR Code, Logo |
Function Modules
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Automatic teeth mold feeder
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Thermoforming unit
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Laser marking system
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Blade trimming system (optional laser trimming)
Robot Specifications
| Item | Specification |
|---|---|
| Robot Brand | ABB |
| Robot Type | 6-Axis Industrial Robot |
| Arm Reach | 703 mm |
| Payload | 7 kg |
| Robot Weight | 54 kg |
| Power Consumption | 0.39 kW |
| Repeat Positioning Accuracy | ±0.02 mm |
Spindle Specifications
| Item | Specification |
|---|---|
| Power | 800 W |
| Maximum Speed | <40,000 rpm |
| Cooling Method | Water Cooling |
Advantages of the New Generation Model
Compared with the previous generation, the upgraded production line delivers higher productivity, greater automation, and improved processing flexibility.
| Feature | Previous Generation | New Generation |
|---|---|---|
| Production Capacity | 90 pcs/hour | 120 pcs/hour |
| Production Functions | Thermoforming, Laser Marking, Blade Trimming | Thermoforming, Laser Marking, Blade or Laser Trimming |
| Teeth Mold Feeding | Manual Loading | Automatic Feeding |
| Compatible Materials | 125 mm Round Film Sheets | Square Film Sheets, Round Film Sheets, and Film Rolls |
| Machine Dimensions | 1650 × 1100 × 1900 mm | 2200 × 1200 × 2000 mm |
Why Choose This Production Line?
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Fully automated production from film roll to finished aligners
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Reduced labor costs and operator intervention
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Stable, high-speed production with up to 120 aligners per hour
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ABB robotic trimming ensures exceptional cutting accuracy
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Vision-guided positioning improves manufacturing precision
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Compatible with multiple film formats for greater production flexibility
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Suitable for large-scale orthodontic laboratories and clear aligner manufacturers
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